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RCM Module

Reliability-centered maintenance, often known as RCM, is a process to ensure that assets continue to do what their users require in their present operating context.

It is generally used to achieve improvements in fields such as the establishment of safe minimum levels of maintenance, changes to operating procedures and strategies and the establishment of capital maintenance regimes and plans. Successful implementation of RCM will lead to increase in cost effectiveness, machine uptime, and a greater understanding of the level of risk that the organization is presently managing.

Reliability centered maintenance is an engineering framework that enables the definition of a complete maintenance regime. It regards maintenance as the means to maintain the functions a user may require of machinery in a defined operating context. As a discipline it enables machinery stakeholders to monitor, assess, predict and generally understand the working of their physical assets. This is embodied in the initial part of the RCM process which is to identify the operating context of the machinery, and write a Failure Mode Effects and Criticality Analysis (FMECA). The second part of the analysis is to apply the "RCM logic", which helps determine the appropriate maintenance tasks for the identified failure modes in the FMECA. Once the logic is complete for all elements in the FMECA, the resulting list of maintenance is "packaged", so that the periodicities of the tasks are rationalised to be called up in work packages; it is important not to destroy the applicability of maintenance in this phase. Lastly, RCM is kept live throughout the "in-service" life of machinery, where the effectiveness of the maintenance is kept under constant review and adjusted in light of the experience gained.

Reliability Centered Maintenance can be used to create a cost-effective maintenance strategy to address dominant causes of equipment failure. It is a systematic approach to defining a routine maintenance program composed of cost-effective tasks that preserve important functions.

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RCM Home  236k v. 1 Jul 21, 2011 10:25 AM Karim AbdelHamid
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RCM - Qualitative Risk Ranking  200k v. 1 Jul 21, 2011 10:28 AM Karim AbdelHamid
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RCM - Quantitative Criticality Ranking (A)  255k v. 2 Jul 21, 2011 10:30 AM Karim AbdelHamid
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RCM - Quantitative Criticality Ranking (B)  265k v. 1 Jul 21, 2011 10:31 AM Karim AbdelHamid
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RCM - Reliability Assessment (A)  287k v. 1 Jul 21, 2011 10:32 AM Karim AbdelHamid
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RCM - Reliability Assessment (B)  152k v. 1 Jul 21, 2011 10:33 AM Karim AbdelHamid
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RCM - Root Cause Analysis (A)  229k v. 1 Jul 21, 2011 10:34 AM Karim AbdelHamid
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RCM - Cause And Effect Analysis Diagram  172k v. 1 Jul 21, 2011 10:35 AM Karim AbdelHamid
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RCM - Maintenance Strategy   202k v. 1 Jul 21, 2011 11:38 AM Karim AbdelHamid
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RCM - Weibull curve "with Beta & Eta plotted"  213k v. 2 Jul 21, 2011 12:59 PM Karim AbdelHamid
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RCM - Reliability Report  239k v. 1 Jul 21, 2011 12:58 PM Karim AbdelHamid
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RCM - FMEA Report  231k v. 1 Jul 21, 2011 12:59 PM Karim AbdelHamid